How to Cut Brake Cable Housing


How to Cut Brake Cable Housing: A Comprehensive Guide

The brake cable housing is an essential component of any bicycle’s braking system. Over time, it may become necessary to cut the brake cable housing to replace or adjust the cables. However, cutting the housing requires precision and care to ensure a smooth and effective braking experience. In this article, we will provide a step-by-step guide on how to cut brake cable housing and answer some frequently asked questions related to this topic.

Step 1: Gather the necessary tools
Before you begin cutting the brake cable housing, make sure you have the following tools:

1. Cable cutters: Invest in a good pair of cable cutters designed specifically for bicycles. Avoid using regular wire cutters as they can crush the housing, leading to poor brake performance.

2. Measuring tape: Measure the length of the housing you need to cut accurately.

3. Sharpie or marker: Use a marker to mark the housing where you intend to cut it.

Step 2: Mark the housing
Locate the section of the brake cable housing that needs to be cut. Use a sharpie or marker to mark the housing just below the desired cutting point. Ensure the marking is clear and visible.

Step 3: Prepare the cable cutters
Position the cable cutters around the marked spot on the housing. Make sure the blades are parallel to the housing to ensure a clean cut. Squeeze the cutters firmly, applying even pressure to cut through the housing. Do not rush this step, as a clean cut is crucial for optimal brake performance.

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Step 4: Inspect the cut
After cutting the housing, examine the cut to ensure it is clean and free from any frayed edges or deformities. If necessary, use a small file or sandpaper to smooth out any rough edges.

Step 5: Install cables
After cutting the housing, you will need to install new cables. Carefully thread the new cable through the housing and secure it to the brake lever and caliper. Make sure the cable is properly tensioned and adjust if necessary.

Frequently Asked Questions (FAQs):

Q: Can I use regular wire cutters to cut brake cable housing?
A: Regular wire cutters are not recommended for cutting brake cable housing as they can crush the housing, leading to poor brake performance. Invest in a pair of cable cutters designed specifically for bicycles.

Q: How do I know the exact length of housing to cut?
A: Measure the length of the old housing you are replacing or use a measuring tape to determine the required length. Remember to account for any additional length needed for routing and movement.

Q: Should I replace the cable housing if it is damaged?
A: Yes, if the cable housing is damaged, it is advisable to replace it to ensure optimal braking performance. Damaged housing can lead to cable friction and decreased stopping power.

Q: Can I reuse the old cable housing after cutting it?
A: It is generally not recommended to reuse the old cable housing after cutting it. Cutting the housing can cause frayed edges and compromise the integrity of the housing, potentially leading to brake failure.

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Q: Is it difficult to cut the brake cable housing?
A: With the right tools and technique, cutting brake cable housing is relatively straightforward. Take your time, use proper cable cutters, and ensure a clean cut for optimal brake performance.

In conclusion, cutting brake cable housing is a crucial skill every cyclist should possess. By following the step-by-step guide outlined in this article and using the right tools, you can easily replace or adjust the cables, ensuring smooth and effective braking on your bicycle.